Steel Series 3/16″ HRS Plate Two Systems

Bolted. Flanged. Overbuilt.

Two ways to make a steel joint, both laser-cut from 3/16″ hot-rolled plate, both taking ½″ through-bolts clean through the 2×4: the one-piece Plate Hub, and the modular Strap + Ring. Fasten each strut your way — from screws-only to double-bolt with back plate — with the drill jig included for the bolted levels.

Flat pattern of the 6-way plate hub: hexagonal core with six tapered tabs, bolt holes and slots marked
6-way plate hub — flat patternscale: tabs 6″
SHT 02

Pick your steel

Same plate, same bolts, same dome — different philosophy. These aren't drawings of the products; they're the actual cut files the laser runs.

Plate Hub

VDW-S SERIES
5-way plate hub flat pattern
5-way plate hub1 piece per hub
  • Parts per hub1 — it's all one plate
  • Bendstabs pre-bent to 11.5° at our brake
  • Hardware per strut end2 × ½″ bolts
  • Base hubs90° anchor flange built in

The integrated option. Fewest parts, fewest fasteners, stiffest single node — the polygon core ties every tab into one piece of steel. Nothing to align but the dome itself.

Strap + Ring

VDW-R SERIES
Universal strut strap flat pattern: narrow plate with bend line, bolt holes, lateral slot and screw holes 6-way flat ring: annulus with six bolt holes on a circle
  • Parts per hub1 flat ring + 1 strap per strut
  • Bendsone tiny bend per strap — rings dead flat
  • Hardware per strut end2 × ½″ bolts + 1 ring bolt
  • Same blank, any dome1V/2V/3V differ only in brake angle

The modular option. The bend lives on the strap, the hub valence lives on the ring — so the rings never change between frequencies, every part stacks dead flat for shipping, and any single piece can be replaced for the cost of one strap.

Which one?

Plate Hub if you want maximum joint stiffness and minimum hardware shopping. Strap + Ring if you want cheaper shipping, field-replaceable parts, or think you might build a different frequency later — the rings carry over, you just buy new straps. Strength-wise both put two ½″ through-bolts in every strut end; neither is the budget compromise.

SHT 02.1

Engineering both systems share

  • Material3/16″ HRS (1018 / A36)
  • Strut orientation2×4 on edge — joist-stiff
  • Inner bolt holeØ9/16″ round, 2″ from bend
  • Outer bolt hole9/16″ × 1″ lateral slot, 5″ from bend
  • Fastening4 duty levels — screws-only to double-bolt + plate
  • Universal bend (3V)11.5° — one angle, all four strut classes
  • FinishPowder coat std. / hot-dip galv. optional
Tolerance by design

A 3V dome wants four slightly different strut angles at every joint. We bend everything to one universal 11.5° and absorb the difference deliberately: the outer bolt rides in the lateral slot, the inner hole is oversized for bolt tilt — ±9° available against a worst-case need of 2°. The dome pulls itself true as you tighten the ring.

Drill jig flat pattern: rectangular blank with three bend lines and bolt-guide holes
Customer drill jig — bends into a channel that wraps the 2×41 per kit, free

Slip it over a strut end, drill through the guide holes, done — every bolt hole in the kit lands within the slot's forgiveness, all 330 patterns on a 3V dome. Included with every steel kit, both systems.

SHT 02.2

One hub. Four duty levels.

Every tab and strap ships with the full hole pattern cut — two ½″ bolt positions and a dedicated column of 5/16″ holes for ¼″ structural screws. How hard you fasten is your call, per strut, per build. In the drawings on this page: orange holes take bolts, blue holes take structural screws.

Level Per strut end Drilling Best for
Screws only 3 × ¼″ structural screws (GRK / SPAX class) None — driver only Light covers, shade frames, temporary & event domes, fastest build
Single bolt + screws 1 × ½″ bolt (inner hole) + 2 × ¼″ structural screws 1 hole per strut end Mid-duty: greenhouse film, canvas, seasonal structures
Double bolt 2 × ½″ bolts (inner round + outer slot) 2 holes — drill jig included The standard spec — shelled and long-life structures
Double bolt + back plate 2 × ½″ bolts clamped through a 2″ × 6″ steel back plate 2 holes — drill jig included Maximum joint: rigid clamp, no pull-through, moment-resisting
Mix freely

The holes are in every part either way, so you can mix levels in one dome — double-bolt the base ring and lower courses where loads concentrate, run screws-only up top — and come back later to add bolts or back plates as the structure's job grows. The hub never has to be the thing you replace.

SHT 02.3

Steel kits & pricing

One hub does not fit every position. A dome needs three different hub types — 6-way for the interior field, 5-way at the pentagon points, 4-way around the base — and every kit ships the exact mixed count for its geometry.

4-way base plate hub flat pattern with anchor flange 5-way plate hub flat pattern 6-way plate hub flat pattern
Plate hub family: 4-way base (w/ anchor flange) · 5-way · 6-way
4-way base ring, flat bottom 5-way ring 6-way ring
Ring family: 4-way base (flat side) · 5-way · 6-way — plus 1 strap per strut end
Per kit1V2V3V
6-way1040
5-way666
4-way base51015
Total hubs / rings112661
Straps (R series only)50130330
Drill jig111

Same mixed counts in both steel systems — plate hubs and rings share the 4/5/6-way split. The three types are visually unmistakable (square-ish / pentagon / hexagon), so there's nothing to label or look up mid-build.

1V Steel

VDW-S1 / R1
  • Hubs11 (6× 5-way, 5× 4-way base)
  • Buildsup to ~15 ft dome
  • Your struts25 × 2×4, one length
  • Strap bend (R)~32°
  • Ship weight~50 lb
Plate hub$349
Order S1 — plate
Strap + ring$329
Order R1 — strap+ring

vs $399.99 list for the leading single-tab 1V kit

2V Steel

VDW-S2 / R2
  • Hubs26 (10× 6-way, 6× 5-way, 10× 4-way)
  • Buildsup to ~18 ft dome
  • Your struts65 × 2×4, two lengths
  • Strap bend (R)~17°
  • Ship weight~110 lb
Plate hub$579
Order S2 — plate
Strap + ring$549
Order R2 — strap+ring

vs $599.99 list for the leading single-tab 2V kit

3V Steel ★

VDW-S3 / R3
  • Hubs61 (40× 6-way, 6× 5-way, 15× 4-way)
  • Buildsup to ~24 ft dome · 424 ft²
  • Your struts165 × 2×4, four lengths
  • Strap bend (R)11.5° universal
  • Base geometryKruschke flat base — sits level
Plate hub$1,349
Order S3 — plate
Strap + ring$1,249
Order R3 — strap+ring

vs $1,399 list / $1,249.99 sale for the single-tab 3V

Honest comparison

The leading single-tab steel kit cuts its 3V hubs from the same 3/16″ steel we use — as a 4″ core with 1.5″ × 3″ screw tabs. Our plate hub is a full polygonal plate with 6″ through-bolted tabs and anchor flanges at roughly twice the steel per joint, for $50 less — and our strap+ring matches their sale price with through-bolts they don't have. Bring a tape measure to the comparison.

SHT 02.4

Strap + ring, up close

Universal strut strap flat pattern with bend line, ring bolt hole, two lumber bolt positions and three screw holes
Universal strut strap — 1 bend, qty 330/kit (3V)1.75″ × 7.5″

One strap, every strut, every position.

Each strap lies on the 2×4 on edge: two ½″ bolts through the lumber (inner round hole locates, outer slot absorbs the angular spread), and a tapered inner tab that bolts to the ring's bolt circle. The single 11.5° bend at the transition is the only forming operation in the whole system.

The rings are pure flat laser work — a 5.5″ annulus with 4, 5, or 6 bolt holes setting the hub geometry (90° / 72° / 60°). The 4-way base ring is cut flat on the floor side so the ring and the 2×4 bottoms land coplanar on your slab.

5-way flat ring drawing 4-way base ring drawing with flat bottom edge

5-way ring · 4-way base ring (flat side down on the slab)

SHT 02.5

Options — fit both steel systems

Back-Plate Set

+$49 / +$89 / +$179
Back plate drawing: 2 by 6 inch rectangle with one round hole and one slot
2″ × 6″ — mirrors the tab/strap bolt patterncut from drops

Sits on the far side of every strut end, spanning both bolts — turns two independent fasteners into one rigid clamp. No bolt-head pull-through in softwood, real moment resistance. Same bolt pattern as both the plate-hub tab and the strap, so it works with either system. 50 / 130 / 330 plates by kit.

Budget alternative: 1.5″ fender washers (~$0.10 each). They stop pull-through; they don't clamp.

Hot-Dip Galvanized

+$45 / +$69 / +$159
[ PHOTO — galvanized hub, spangled zinc finish, outdoors ]

Standard finish is powder coat over clean steel — good for covered and shelled structures. If your frame lives exposed (shade structure, coastal air, livestock breath all winter), hot-dip galvanizing buries every edge and bolt hole in zinc. Choose it once, never think about rust again.

You supply

  • 2×4 lumber, cut from the included chart (≈ $200–500 by grade & size)
  • ½″ hex bolts, nuts, washers (≈ $80–150; strap+ring adds ~$50–80 of short ring bolts)
  • A drill, a ½″+ bit, two wrenches
  • One or two friends and an afternoon

Every kit includes a printed cutting chart with strut lengths and color codes for your dome size — cut, paint the ends, drill through the jig, bolt up.

We supply

  • Every hub part, laser-cut, bent, and finished
  • Slab anchoring built in — anchor flanges (plate) or flat-bottom base rings (strap+ring)
  • The bend-up drill jig (one per kit, both systems)
  • Printed assembly guide + cutting chart, color-coded by strut class
  • A human on the phone in Texas if you get stuck

Steel that outlives
the lumber.